Used Electric Forklift Downey - An electric forklift is a forklift truck that uses an electric motor to generate power as opposed to an internal combustion model. The electricity source is derived from either a fuel cell or internal industrial batteries. Internal batteries often provide the electrical source. They are capable of being recharged by connecting the battery to a source that is electrically compatible. These rechargeable batteries are lead-acid or lithium-ion battery. Producing electricity with a fuel cell is similar to using a battery source; however, the fuel cell needs refueling and will bot be recharged from connecting to anything electrical.
Electrical forklifts can do the same type of work as internal combustion engine forklifts. They both rely on two horizontal forks that are power supplied to transport and unload and load items for short distances. The main difference between these different forklift models is their source of power. Most electric forklift models are used for internal applications including warehouses and similar locations that cannot function with comprised air quality.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
The Class 2 Electric Motor Narrow Aisle Trucks are another classification. These units function within very narrow aisle locations with limited space. This design enables maximum storage space. Class 2 models feature a modified design to limit the amount of space the forklift takes up.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
These forklifts are hand-controlled, which means they do not ride on the forklift but rather is positioned in front of the forklift. The operator controls the forklift using a steering tiller.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Electric and Internal Combustion Engine Tractors are another classification. This includes models that can be used for broad application. The electric versions can be used outdoors in dry applications or used indoors.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Mostly, electric forklift models are used for interior applications on even, flat floors. Battery-powered forklifts are better suited for interior jobs as they do not emit poisonous gases; making them ideal for food-processing and healthcare applications. Refrigerated jobs prefer to use fuel cell forklifts. They make no emissions and are capable of working in colder locations without a power reduction, unlike battery-operated models.
Lead-acid battery
The main type of rechargeable battery is lead-acid batteries. The lead-acid battery’s ability to supply high surge currents means that it has a relatively large power-to-weight ratio. This, coupled with its affordability, make lead-acid batteries a popular option for use in electric forklift trucks. It’s important to know that lead-acid batteries can possibly freeze during frigid temperatures and this type of battery requires on-going maintenance.
Lithium-ion Battery
Another type of rechargeable battery used in electric forklift trucks is lithium-ion or li-ion batteries. The main drawback of lithium-ion batteries is that they can be a safety hazard since they contain a flammable electrolyte that, if incorrectly charged or damaged can cause explosions and fires. Additionally, Li-ion batteries cost more compared to lead-acid batteries initially; although they need zero maintenance and provide better efficiency compared to lead-acid batteries. Lithium-ion batteries are also able to operate over a greater temperature range with higher energy densities than lead-acid batteries.
Fuel Cell
Fuel-cell powered forklifts have some of the benefits of both battery operated forklifts and internal combustion engine forklifts. Like forklifts powered by battery, fuel cell power produces no local emissions. One of the fuel cell power disadvantages is that they are approximately half as efficient as li-ion batteries. Conversely, fuel cell power provides more energy density, translating to longer running time for electric forklift trucks. The fuel cell models perform better in colder environments compared to lithium-ion batteries. Refrigerated warehouses rely on fuel cell models due to their ability to function in cooler locations.
Fuel cells are different from batteries in that they require a source of fuel to produce electrical current and so require refueling. While rechargeable batteries take a long time to recharge, fuel cells can be refilled in roughly three minutes. Because of this, large operations which run several shifts and larger fleets of forklifts tend to benefit from the ability to keep the forklift operating without having to account for lengthy charging times.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklifts are often a popular choice compared to internal combustion models if the lifting capacity doesn’t exceed 12,000 pounds. There are many factors to consider in each specific application in order to determine whether an electric forklift is the best option. It is necessary to discover the pros and cons of internal combustion engine forklift models versus electric forklift models prior to making a decision.
Certain advantages of the different types of forklift models are discussed below.
1. Operating costs can be much lower for battery powered electrical forklifts because of the ongoing and often increasing cost of fuel.
2. Electricity costs are more predictable than fluctuating fuel costs. This makes electric forklifts are more reliable choice in terms of operating expenses and budgets.
3. Electric forklift trucks rely on recharging stations which eliminates the requirement of fuel transportation and storage for both the equipment and the job site.
4. Battery-powered electric forklift models and fuel cell electric forklifts generate no noise pollution or dangerous emissions. The back-up alarm is the main exception; however, this is a normal characteristic of internal combustion forklifts as well.
5. Operator fatigue and equipment wear and tear are reduced in electric forklift models with the automatic braking system.
6. There are longer intervals between maintenance requirements for electric forklifts compared to internal combustion models due to less moving parts used by a battery-powered or a fuel cell unit.
Disadvantages of Electric Forklifts
For many of the reasons listed above, forklifts powered by electrical means have been more popular than power by internal combustion engines in recent years. There are numerous working conditions however that make electrical models less practical. Certain electric forklift models disadvantages as compared to combustion models are listed below.
1. Electric forklifts typically have a limited lifting capacity of approximately 12,000 pounds or less which eliminates them as an option from larger jobs. Sometimes this means an internal combustion engine forklift is chosen even for jobsites where heavy jobs are few and far between but still a requirement.
2. Battery powered electrical forklifts must be recharged and therefore require sufficient recharging stations to be installed at facilities where none are already present. This could amount to a significantly increased initial expense to the buyer.
3. Batteries also require that attention be given to the timing and length of a charge. This is because the life of batteries can be reduced if charged too frequently or not enough.
4. Internal combustion engine forklifts are also less expensive compared to electric forklift models.
5. In some older facilities, the electrical system may need to be upgraded to accommodate an increased voltage requirement of battery powered forklifts.
6. Electric forklift trucks may need to use machinery to lift and lower the batteries into the unit during replacement due to their heavy nature.
Electric forklift trucks have a wide range of benefits. They may not be adequate in certain working environments due to their weather and weight restrictions so check your job list accordingly.
Electric Forklift PDF
